Roller of the Two Roll Rubber Mixing Mill
Roller Treatment:
The roller undergoes a rigorous treatment process, beginning with high-quality carbon steel. Nitriding treatment enhances its surface durability, while chromium coating further fortifies it, resulting in exceptional bearing capacity and significantly prolonging its service life.
Roller Structure:
The roller boasts a medium hole design and exhibits a hardness (Hs) rating between 58-65. Precision machining of the inner cavity ensures rapid and uniform cooling of the roller body, enhancing overall performance and longevity.
Two Roll Rubber Mixing Mill New Safety System
Infrared Sensor: An infrared sensor device is installed to maintain a safe distance between the operator's body and the running Two Roll Open Mill, mitigating the risk of accidents stemming from casual or incorrect operations. Designed to monitor the operator's basic actions, this sensor enhances safety by preemptively detecting potential dangers.
360 Degrees Emergency Braking Button: Engineered with human factors in mind, this safety mechanism provides rapid protection in the event of an emergency. Holding a China National Patent, this technology ensures immediate halting of the rollers upon activation of the button, followed by a 1/4 round reversal to further enhance user safety.
Knee-Hitting Safety Device: Complying with principles of human ergonomics, this safety device is installed to promptly halt the rollers in case of an unexpected emergency, triggered by contact with the operator's knee.
Hand-Pressing Safety Device: Serving as a fundamental safety feature across various Rubber and Plastic Two Roll Mills, this device guarantees swift cessation of roller movement upon button press. The rollers halt instantly and reverse approximately 1/4 round, providing an effective safety measure.
Safety Cover: Positioned atop the rolls, this safety cover safeguards users during the addition of solid, powder, or liquid additives to the mixing materials. Its installation ensures user protection by preventing accidental contact with the rotating components, thereby enhancing operational safety.
Intelligent control panel and PLC control system
The control system facilitates real-time recording and exporting of various parameters including kneading time, temperature (for mixing chamber, front and rear rotors), ram pressure, current, torque, and recipe codes.
It allows for the programming of up to 20 mixing steps and storage of 20 recipe configurations.
The control system supports remote importation of process recipes and enables data monitoring, with communication capabilities with Manufacturing Execution Systems (MES) via an Ethernet interface.
An Ethernet communication interface is incorporated, with 20% of the control points reserved for flexibility. Additionally, a user-friendly touch screen interface is provided for intuitive operation.
Two Roll Rubber Mixing Mill
Two Roll Rubber Mixing Mill is a machine used in the rubber industry for the mixing and processing of rubber compounds. It consists of two horizontally placed rolls that rotate towards each other at d
TAG: Two Roll Rubber Mixing Mill
Description
Two Roll Rubber Mixing Mill are widely used in the rubber industry for the production of various rubber products such as tires, hoses, belts, and rubber sheets. They offer advantages such as efficient mixing, good dispersion of ingredients, and versatility in processing different types of rubber compounds.Roller of the Two Roll Rubber Mixing Mill
Roller Treatment:
The roller undergoes a rigorous treatment process, beginning with high-quality carbon steel. Nitriding treatment enhances its surface durability, while chromium coating further fortifies it, resulting in exceptional bearing capacity and significantly prolonging its service life.
Roller Structure:
The roller boasts a medium hole design and exhibits a hardness (Hs) rating between 58-65. Precision machining of the inner cavity ensures rapid and uniform cooling of the roller body, enhancing overall performance and longevity.
Two Roll Rubber Mixing Mill New Safety System
Infrared Sensor: An infrared sensor device is installed to maintain a safe distance between the operator's body and the running Two Roll Open Mill, mitigating the risk of accidents stemming from casual or incorrect operations. Designed to monitor the operator's basic actions, this sensor enhances safety by preemptively detecting potential dangers.
360 Degrees Emergency Braking Button: Engineered with human factors in mind, this safety mechanism provides rapid protection in the event of an emergency. Holding a China National Patent, this technology ensures immediate halting of the rollers upon activation of the button, followed by a 1/4 round reversal to further enhance user safety.
Knee-Hitting Safety Device: Complying with principles of human ergonomics, this safety device is installed to promptly halt the rollers in case of an unexpected emergency, triggered by contact with the operator's knee.
Hand-Pressing Safety Device: Serving as a fundamental safety feature across various Rubber and Plastic Two Roll Mills, this device guarantees swift cessation of roller movement upon button press. The rollers halt instantly and reverse approximately 1/4 round, providing an effective safety measure.
Safety Cover: Positioned atop the rolls, this safety cover safeguards users during the addition of solid, powder, or liquid additives to the mixing materials. Its installation ensures user protection by preventing accidental contact with the rotating components, thereby enhancing operational safety.
Intelligent control panel and PLC control system
The control system facilitates real-time recording and exporting of various parameters including kneading time, temperature (for mixing chamber, front and rear rotors), ram pressure, current, torque, and recipe codes.
It allows for the programming of up to 20 mixing steps and storage of 20 recipe configurations.
The control system supports remote importation of process recipes and enables data monitoring, with communication capabilities with Manufacturing Execution Systems (MES) via an Ethernet interface.
An Ethernet communication interface is incorporated, with 20% of the control points reserved for flexibility. Additionally, a user-friendly touch screen interface is provided for intuitive operation.
|
Item |
Specification |
Remarks |
|
Type |
LN-K-450-18 |
|
|
Roller Diameter |
450 mm |
|
|
Roller Width |
1200 mm |
|
|
Linear Velocity of Front Roller |
10r/min |
|
|
Speed Ratio of Rollers (Front/Rear) |
1:1.3 |
|
|
Maximum Roller Distance |
12 mm |
|
|
Production Yield |
35-50 KG per time |
Electric/oil/steam heating and circulating water cooling. |
|
Motor Powder |
55 KW |
|
|
Weight |
About 10000 KG |
|
|
Dimensions |
About 5400*1700*1800 |
|
