10 Liters Rubber Dispersion Kneader

The Rubber Dispersion Kneader incorporates advanced technologies, including Dispersion Kneader and internal mixer functionalities, ensuring optimal mixing and dispersion of materials. The Dispersion Kneader feature facilitates the thorough mixing of raw materials, ensuring uniformity and consistency in the final product. This process is crucial for industries such as rubber, plastics, and chemicals, where precise mixing is paramount.
The Rubber Dispersion Kneader component further enhances the machine's capabilities by providing a controlled environment for blending different components. This precision guarantees the production of high-quality compounds, making it ideal for applications in polymer, rubber, and adhesive industries.

Characteristics:
1. Higher cleanness: Clean up the material without dead corners; The mixing chamber and rotors can be separated completely; All surface that directly contact with the material is mirror polished, which ensure all the materials easy to clean without stickiness.
2. Wearable inner cavity: Imported special new alloy steel and Vacuum heat treatment are adopted. Strong wear resistance, resistance to horizontal erosion, corrosion resistance and high glossy finish effects are achieved.
3. Adjustable rotor speed ratio: The speed ratio of rotors is adjustable, which target at some special material function requirements and achieve best dispersion effect and efficiency. The kneader with adjustable rotor speed ratio is designed especially for those materials that are sensitive of temperature/high require of different temperature/fast change rate of temperature/fast and span molecular chain diversification.
4. Temperature control system: A lot of trials report that stage temperature control has the essential effect of ceramics' color difference.
5. PLC intelligent control system: 1. Real-time data record and export of kneading time, temperature (mixing chamber and front/rear rotors), ram pressure, current, torque and recipe code. 2. The control system can be set up to 20 mixing steps, save 20 recipe spaces. 3. The control system is capable of remote importing of the process recipe and data monitoring, and communicating with MES via Ethernet communication interface. 4. An Ethernet communication interface and 20% of the control points are reserved. Touch screen is provided.

Item	Specification	Remarks
Type	Easy-Cleaning Type
Mixing Capacity	10 liters
Production Yield	8.0-15.0 KG per time	Subject to the proportion of material and dispersion requirements.
Main Motor Power	15 KW
Maximum Separation	400 mm
Temperature Control	Heating or/and cooling	Electric/oil/steam heating and circulating water cooling.
Weight	About 1800 KG
Standard Dimensions	About 3000*2100*3100 mm
Eco Type Dimensions	About 3100*2200*3300 mm

Rubber Kneader Mixer

Rubber Kneader Mixer is a machine used in the rubber processing industry to mix and knead rubber compounds. It consists of a mixing chamber equipped with rotors that intermesh at close clearance, effectively kneading and mixing the rubber materials. This process helps to achieve uniform dispersion of ingredients, improve material consistency, and enhance the properties of the rubber compounds. Rubber kneader mixers are essential in the production of various rubber products, including tires, hoses, belts, and seals.

Intermix Rubber Mixer

The Intermix Rubber Mixer is a machine used in the rubber industry for blending and compounding rubber compounds. It efficiently mixes various ingredients such as raw rubber, fillers, chemicals, and additives to produce uniform and consistent rubber compounds. This mixer plays a crucial role in the manufacturing process of rubber products like tires, hoses, belts, and seals, ensuring quality and performance. Its design allows for thorough mixing and dispersion of ingredients, resulting in improved properties and characteristics of the final rubber compound.